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AGC Servo Hydraulic Cylinders

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AGC Series Servo Hydraulic Cylinders


The AGC servo hydraulic cylinders utilize a design by URANUS, incorporating servo hydraulic cylinder seals.
The cylinder barrel is machined from 42CrMO forged steel, quenched, and tempered.
The inner bore surface is hard chrome plated with a coating thickness of 0.08-0.10 mm and a hardness of Hv800-900.
The piston rod is made of 42CrM0 forged steel, quenched, and tempered. The surface is hard chrome plated with a coating thickness of greater than or equal to 0.08-0.10 mm, and a hardness of Hv800-900.


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Introduction

Photos of AGC Series Servo Hydraulic Cylinders

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Self-developed 8000 T AGC servo hydraulic testing platform

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8000 Tons AGC servo hydraulic cylinder testing platform (independently designed and developed by URANUS)

AGC series  Servo Hydraulic Cylinders

The AGC servo hydraulic cylinders utilize a design by URANUS, incorporating servo hydraulic cylinder seals.
The cylinder barrel is machined from 42CrMO forged steel, quenched, and tempered.
The inner bore surface is hard chrome plated with a coating thickness of 0.08-0.10 mm and a hardness of Hv800-900.
The piston rod is made of 42CrM0 forged steel, quenched, and tempered. The surface is hard chrome plated with a coating thickness of greater than or equal to 0.08-0.10 mm, and a hardness of Hv800-900.
Factory testing is performed using a testing platform specialized for AGC servo hydraulic cylinders.
Friction performance test; provides dynamic and static friction curves.
Dynamic performance test; provides step response diagrams and closed-loop logarithmic frequency diagrams.
Internal leakage test; measures pressure drop under rated pressure conditions (≤ 0.5 MPa) and provides a pressure holding test diagram.
Testing oil cleanliness; ≥ NAS5 or above
Minimum starting pressure (≤ 0.05 Mpa)
Test pressure; 1.5 times of the rated pressure
Optional displacement sensor types include:
Optional Built-in/ external/ magnetic displacement sensors from MTS, BALLUFF or TR.
SONY magnetic scale sensor, LVDT displacement sensor,
Optional servo valve block, pressure sensor, exhaust and pressure measuring joint, etc. for rodless cavity end;
Optional spherical pad, accordion dust shield, and metal heat shield for piston rod end.
The servo cylinder has a warranty of 1 to 5 years vary by type.
Over 1000 AGC servo hydraulic cylinders have been supplied to customers globally.

Technical parameters of AGC series servo hydraulic cylinder

Cylinder diameter Rod diameter Working force at different operating pressures (KN) Cylinder diameter Rod diameter Working force at different operating pressures (KN)
10MPa 16 MPa 21 MPa 25MPa 28MPa 10MPa 16 MPa 21 MPa 25MPa 28MPa
300 260 707 1131 1484 1767 1979 800 750 5027 8042 10556 12566 14074
350 300 962 1539 2020 2405 2694 860 800 5809 9294 12199 14522 16265
360 320 1018 1629 2138 2545 2850 900 840 6362 10179 13360 15904 17813
380 340 1134 1815 2382 2835 3176 1000 900 7854 12566 16493 19635 21991
400 1257 2011 2639 3142 3519 1050 8659 13854 18184 21648 24245
420 360 1385 2217 2909 3464 3879 1100 1000 9503 15205 19957 23758 26609
450 400 1590 2545 3340 3976 4453 1200 1100 11310 18096 23750 28274 31667
480 420 1810 2895 3800 4524 5067 1300 1200 13273 21237 27874 33183 37165
500 450 1964 3142 4123 4909 5498 1400 1300 15394 24630 32327 38485 43103
550 500 2376 3801 4989 5940 6652 1450 1350 16513 26421 34677 41283 46236
600 550 2827 4524 5937 7069 7917 1500 1400 17671 28274 37110 44179 49480
620 580 3019 4831 6340 7548 8453 1600 1500 20106 32170 42223 50265 56297
650 3318 5309 6968 8296 9291 1700 1600 22698 36317 47666 56745 63554
700 640 3848 6158 8082 9621 10776 1800 1700 25447 40715 53439 63617 71251
720 660 4072 6514 8550 10179 11400 1900 1800 28353 45365 59541 70882 79388
760 700 4536 7258 9527 11341 12702 2000 1900 31416 50265 65973 78540 87965


Example of AGC Hydraulic Cylinder Factory Inspection Report

AGC Hydraulic Cylinder Factory Inspection Report

Name AGC hydraulic cylinder 23010105008 Buyer model 940/860-148 Factory No. 158207
Supplier model Supplier model UAGC2306T940/860-148SONY
Cylinder diameter 940 mm Rod diameter 860 mm Stroke 148 mm Rated pressure  28 Mpa Oil temperature 50±5°C
Test oil N46# anti-wear hydraulic oil Oil cleanliness Ambient temperature. 35°C
Test item Test results 
Trail operation Full stroke reciprocating 10 times. When the speed is ≤ 5mm/s, check for creeping, vibration, etc. N/A
Full stroke inspection Measured stroke 148mm
Buffering effect N/A
Minimum starting pressure Rodless chamber 0.016Mpa Rod chamber 0.01MPa
Internal leakage Rodless chamber Pressure 28Mpa Time 10min Pass
Rodless chamber Pressure 28Mpa Time 10min Pass
Voltage withstand test Rodless chamber Pressure 35Mpa Time 5min Pass
Rodless chamber Pressure 35Mpa Time 5min Pass
External leakage inspection Test process Piston rod Other parts
N/A  N/A 
Dynamic and static friction test AGC-Series-Servo-Hydraulic-Cylinders-biao1.jpg
Dynamic performance test
Closed loop logarithm
Frequency characteristics
AGC-Series-Servo-Hydraulic-Cylinders-biao2.jpg
Static pressure holding test AGC-Series-Servo-Hydraulic-Cylinders-biao3.jpg
Remarks
Instructions 1. This report is a record of the test site and must not be retroactively recorded.
2. The differential cylinder only detects the minimum starting pressure of the rodless chamber; the double-rod cylinder detects the minimum starting pressure of the rod chamber on one side.
3. This report is invalid without the signature and official seal of the company's full-time inspection personnel.
Tested by:            Reviewed by:  Test date: August 2024
(Official seal)



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