The AGC servo hydraulic cylinders utilize a design by URANUS, incorporating servo hydraulic cylinder seals.
The cylinder barrel is machined from 42CrMO forged steel, quenched, and tempered.
The inner bore surface is hard chrome plated with a coating thickness of 0.08-0.10 mm and a hardness of Hv800-900.
The piston rod is made of 42CrM0 forged steel, quenched, and tempered. The surface is hard chrome plated with a coating thickness of greater than or equal to 0.08-0.10 mm, and a hardness of Hv800-900.
Self-developed 8000 T AGC servo hydraulic testing platform
8000 Tons AGC servo hydraulic cylinder testing platform (independently designed and developed by URANUS)
The AGC servo hydraulic cylinders utilize a design by URANUS, incorporating servo hydraulic cylinder seals.
The cylinder barrel is machined from 42CrMO forged steel, quenched, and tempered.
The inner bore surface is hard chrome plated with a coating thickness of 0.08-0.10 mm and a hardness of Hv800-900.
The piston rod is made of 42CrM0 forged steel, quenched, and tempered. The surface is hard chrome plated with a coating thickness of greater than or equal to 0.08-0.10 mm, and a hardness of Hv800-900.
Factory testing is performed using a testing platform specialized for AGC servo hydraulic cylinders.
Friction performance test; provides dynamic and static friction curves.
Dynamic performance test; provides step response diagrams and closed-loop logarithmic frequency diagrams.
Internal leakage test; measures pressure drop under rated pressure conditions (≤ 0.5 MPa) and provides a pressure holding test diagram.
Testing oil cleanliness; ≥ NAS5 or above
Minimum starting pressure (≤ 0.05 Mpa)
Test pressure; 1.5 times of the rated pressure
Optional displacement sensor types include:
Optional Built-in/ external/ magnetic displacement sensors from MTS, BALLUFF or TR.
SONY magnetic scale sensor, LVDT displacement sensor,
Optional servo valve block, pressure sensor, exhaust and pressure measuring joint, etc. for rodless cavity end;
Optional spherical pad, accordion dust shield, and metal heat shield for piston rod end.
The servo cylinder has a warranty of 1 to 5 years vary by type.
Over 1000 AGC servo hydraulic cylinders have been supplied to customers globally.
Cylinder diameter | Rod diameter | Working force at different operating pressures (KN) | Cylinder diameter | Rod diameter | Working force at different operating pressures (KN) | ||||||||
10MPa | 16 MPa | 21 MPa | 25MPa | 28MPa | 10MPa | 16 MPa | 21 MPa | 25MPa | 28MPa | ||||
300 | 260 | 707 | 1131 | 1484 | 1767 | 1979 | 800 | 750 | 5027 | 8042 | 10556 | 12566 | 14074 |
350 | 300 | 962 | 1539 | 2020 | 2405 | 2694 | 860 | 800 | 5809 | 9294 | 12199 | 14522 | 16265 |
360 | 320 | 1018 | 1629 | 2138 | 2545 | 2850 | 900 | 840 | 6362 | 10179 | 13360 | 15904 | 17813 |
380 | 340 | 1134 | 1815 | 2382 | 2835 | 3176 | 1000 | 900 | 7854 | 12566 | 16493 | 19635 | 21991 |
400 | 1257 | 2011 | 2639 | 3142 | 3519 | 1050 | 8659 | 13854 | 18184 | 21648 | 24245 | ||
420 | 360 | 1385 | 2217 | 2909 | 3464 | 3879 | 1100 | 1000 | 9503 | 15205 | 19957 | 23758 | 26609 |
450 | 400 | 1590 | 2545 | 3340 | 3976 | 4453 | 1200 | 1100 | 11310 | 18096 | 23750 | 28274 | 31667 |
480 | 420 | 1810 | 2895 | 3800 | 4524 | 5067 | 1300 | 1200 | 13273 | 21237 | 27874 | 33183 | 37165 |
500 | 450 | 1964 | 3142 | 4123 | 4909 | 5498 | 1400 | 1300 | 15394 | 24630 | 32327 | 38485 | 43103 |
550 | 500 | 2376 | 3801 | 4989 | 5940 | 6652 | 1450 | 1350 | 16513 | 26421 | 34677 | 41283 | 46236 |
600 | 550 | 2827 | 4524 | 5937 | 7069 | 7917 | 1500 | 1400 | 17671 | 28274 | 37110 | 44179 | 49480 |
620 | 580 | 3019 | 4831 | 6340 | 7548 | 8453 | 1600 | 1500 | 20106 | 32170 | 42223 | 50265 | 56297 |
650 | 3318 | 5309 | 6968 | 8296 | 9291 | 1700 | 1600 | 22698 | 36317 | 47666 | 56745 | 63554 | |
700 | 640 | 3848 | 6158 | 8082 | 9621 | 10776 | 1800 | 1700 | 25447 | 40715 | 53439 | 63617 | 71251 |
720 | 660 | 4072 | 6514 | 8550 | 10179 | 11400 | 1900 | 1800 | 28353 | 45365 | 59541 | 70882 | 79388 |
760 | 700 | 4536 | 7258 | 9527 | 11341 | 12702 | 2000 | 1900 | 31416 | 50265 | 65973 | 78540 | 87965 |
Name | AGC hydraulic cylinder 23010105008 | Buyer model | 940/860-148 | Factory No. | 158207 | ||||
Supplier model | Supplier model | UAGC2306T940/860-148SONY | |||||||
Cylinder diameter | 940 mm | Rod diameter | 860 mm | Stroke | 148 mm | Rated pressure | 28 Mpa | Oil temperature | 50±5°C |
Test oil | N46# anti-wear hydraulic oil | Oil cleanliness | Ambient temperature. | 35°C | |||||
Test item | Test results | ||||||||
Trail operation | Full stroke reciprocating 10 times. When the speed is ≤ 5mm/s, check for creeping, vibration, etc. | N/A | |||||||
Full stroke inspection | Measured stroke | 148mm | |||||||
Buffering effect | N/A | ||||||||
Minimum starting pressure | Rodless chamber | 0.016Mpa | Rod chamber | 0.01MPa | |||||
Internal leakage | Rodless chamber | Pressure | 28Mpa | Time | 10min | Pass | |||
Rodless chamber | Pressure | 28Mpa | Time | 10min | Pass | ||||
Voltage withstand test | Rodless chamber | Pressure | 35Mpa | Time | 5min | Pass | |||
Rodless chamber | Pressure | 35Mpa | Time | 5min | Pass | ||||
External leakage inspection | Test process | Piston rod | Other parts | ||||||
N/A | N/A | ||||||||
Dynamic and static friction test | |||||||||
Dynamic performance test Closed loop logarithm Frequency characteristics |
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Static pressure holding test | |||||||||
Remarks | |||||||||
Instructions |
1. This report is a record of the test site and must not be retroactively recorded. 2. The differential cylinder only detects the minimum starting pressure of the rodless chamber; the double-rod cylinder detects the minimum starting pressure of the rod chamber on one side. 3. This report is invalid without the signature and official seal of the company's full-time inspection personnel. |
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Tested by: | Reviewed by: | Test date: August 2024 | |||||||
(Official seal) |